China Best Sales Copper Alloy En Crane Di-Cast Rope Sheaves/Pulleys manufacturer

Product Description

 

Product Description

Sheave features:

Material Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C
Groove surface quench HRC45-55
Groove surface quench depth 2mm-2.5mm
groove MT after heat treatment and welding line UT and MT
Max processing diameter 2, 000mm
Short production cycle
It is used for crane equipment, port equipment, oil drilling rig and so on

Product Parameters

 

Code Wire rope diameter(mm) Main dimension(mm)  B
Groove diameter Outside diameter R Groove Width Shaft diameter Bearing hole width
BX1251 10-14 355 400 7 37 55 64
BX2251 >14-19 450 510 10 50 80 74
BX3251 >19-23.5 560 631 12 60 95 90
BX4251 >23.5-30 710 800 15 73 130 106
BX5251 >23.5-30 900 1012 19 92 160 128
BX6251 >30-37 1000 1126 22 104 160 128
BX7251 >43-50 1250 1402 26 123 190 148
BX8251 >50-58 1400 1572 29 135 190 148

 

Production Profile

 

About Us

About Us
As a company of industries and trading integration with ISO 9001-2008 Certificate, HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Has been in manufacturing material handling equipment parts for many years, with professional experience.

Our Service:
If you are interested in any of our products, please contact me freely! Warmly Welcomed your visit to our factory in China, OEM service will be ok.

Application

 

Customer Visiting

 

Certifications

 

Packaging & Shipping

 

 

Services:
Best Services For You

1) We can provide OEM service and design for you
2) We can pack the goods according to your requirement
3) We test the quality of all products before delivery
4) We guarantee our reply in 24 hours of working day
5) We can communicate with you in different languages
6) High quality, best price, punctual shipment, good after-sale service will be guaranteed.

FAQ:
Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder's contact details if there is any in China.

Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.

Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.

Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.

Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,

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Application: Electronic Accessories
Machining: Machining Center
Material: Copper Alloy
Surface Treatment: Grind
Design: 2D
Casting Tolerance: +/-0.10mm
Customization:
Available

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Customized Request

rope pulley

Can rope pulleys be customized for specific load-bearing requirements?

Yes, rope pulleys can be customized to meet specific load-bearing requirements. Here's a detailed explanation:

1. Load Capacity:

Rope pulleys can be customized to handle different load capacities. The load capacity of a pulley depends on factors such as the diameter and composition of the sheave (the wheel in the pulley), the construction of the side plates, and the materials used for the bearings and axles. By selecting appropriate materials and dimensions, pulleys can be designed to support light loads for recreational applications or heavy loads for industrial or commercial purposes.

2. Material Selection:

The choice of materials for the pulley components can be customized based on load-bearing requirements. Different materials offer varying levels of strength, durability, and resistance to corrosion or wear. For higher load requirements, materials such as stainless steel or reinforced polymers may be selected for enhanced strength and longevity. In contrast, for lighter loads, materials like aluminum or nylon may be sufficient. Customization allows the pulley to be tailored to specific load-bearing needs.

3. Bearing Type:

The type of bearings used in rope pulleys can be customized to accommodate specific load-bearing requirements. Pulleys can be equipped with different bearing types, such as plain bearings, ball bearings, or roller bearings. Each bearing type has its own load capacity and characteristics. For heavy loads or high-speed applications, ball bearings or roller bearings may be preferred, as they offer reduced friction and increased load-bearing capabilities.

4. Design Considerations:

Customization of rope pulleys also involves considering the design aspects to optimize load-bearing capabilities. The geometry of the sheave and side plates can be modified to distribute the load evenly and minimize stress concentrations. Reinforcing structures, such as additional ribs or thicker side plates, can be incorporated for increased strength. Through careful design considerations, pulleys can be customized to handle specific load requirements more effectively.

5. Testing and Certification:

Customized rope pulleys should undergo rigorous testing to ensure their load-bearing capabilities. Load testing can be conducted to verify the pulley's performance and validate its capacity to handle the specified loads. It is important to ensure that customized pulleys meet relevant industry standards and regulations for safety and performance. Certifications or compliance with recognized standards can provide assurance of the pulley's load-bearing capacity and reliability.

6. Application-Specific Customization:

In some cases, rope pulleys may need to be customized for specific applications with unique load-bearing requirements. For example, in specialized industries such as construction, mountaineering, or marine operations, pulleys may need to meet stringent load-bearing criteria. Customization can involve engineering calculations, material selection, and design modifications to ensure that the pulleys can withstand the anticipated loads and operating conditions specific to the application.

In conclusion, rope pulleys can be customized to meet specific load-bearing requirements. Customization involves selecting appropriate load capacities, material choices, bearing types, design considerations, and testing procedures. By tailoring the pulleys to the desired load-bearing needs, they can be optimized for performance, durability, and safety in various applications and industries.

rope pulley

What is the significance of proper rope selection and maintenance with pulleys?

Proper rope selection and maintenance are of utmost significance when using pulleys. Here's a detailed explanation of their importance:

1. Rope Selection:

Choosing the right rope for a specific application is crucial for several reasons:

- Load Capacity: Different ropes have varying load capacities, which determine the maximum weight they can safely support. It's essential to select a rope with a load capacity that exceeds the maximum load expected in the application. Using a rope with insufficient load capacity can lead to rope failure, compromising safety and potentially causing accidents or damage.

- Material Compatibility: Ropes are available in various materials such as nylon, polyester, polypropylene, or steel. Each material has different properties, such as strength, stretch, resistance to abrasion or chemicals, and flexibility. It's important to consider the specific requirements of the application and choose a rope material that is compatible with the pulley system and the environment in which it will be used. For example, ropes used in marine environments may require high resistance to saltwater corrosion, while ropes used in heavy-duty applications may require exceptional strength and durability.

- Flexibility and Handling: The flexibility and handling characteristics of the rope can impact the overall performance of the pulley system. Some ropes are more pliable and easier to handle, while others may be stiffer or prone to kinking. Choosing a rope that is easy to work with and has good flexibility ensures smooth operation and minimizes the risk of the rope jamming or getting tangled within the pulley system.

2. Rope Maintenance:

Maintaining the rope and regularly inspecting it for signs of wear and damage is essential for the following reasons:

- Safety: Regular maintenance helps identify any potential issues or weaknesses in the rope that could compromise its integrity and safety. Signs of wear, fraying, or damage can indicate that the rope is nearing its breaking point and needs to be replaced. By promptly addressing these issues, the risk of sudden rope failure and associated accidents can be mitigated.

- Performance: Well-maintained ropes ensure optimal performance of the pulley system. Over time, dirt, debris, or moisture can accumulate on the rope, affecting its smooth movement through the pulleys. Regular cleaning and inspection help maintain the rope's functionality, ensuring that it moves freely and without obstruction. This improves the efficiency and effectiveness of the pulley system.

- Longevity: Proper maintenance extends the lifespan of the rope. Regular cleaning, drying, and storage in a suitable environment can help prevent premature degradation caused by factors like UV exposure, moisture, or chemical exposure. By taking care of the rope, its durability and overall lifespan are maximized, reducing the need for frequent replacements.

- Compliance: In certain industries or applications, there may be specific regulations or standards regarding rope maintenance. Adhering to these requirements ensures compliance and helps meet safety standards set by regulatory bodies or industry best practices.

In summary, proper rope selection and maintenance are crucial when using pulleys. Selecting the right rope based on load capacity, material compatibility, and handling characteristics ensures safe and efficient operation of the pulley system. Regular maintenance, including inspection, cleaning, and addressing signs of wear or damage, enhances safety, performance, longevity, and compliance with industry standards. By giving due attention to rope selection and maintenance, the reliability and effectiveness of pulley systems can be optimized.

rope pulley

What types of ropes or cables are typically used with rope pulleys?

Rope pulleys can accommodate various types of ropes or cables depending on the specific requirements of the application. Here's a detailed explanation of the types of ropes or cables typically used with rope pulleys:

1. Natural Fiber Ropes:

Natural fiber ropes, such as manila or sisal ropes, are commonly used with rope pulleys. These ropes are made from natural materials, offering good grip and flexibility. They are suitable for applications where the load is not excessively heavy and where some stretching or elongation is acceptable. Natural fiber ropes are often used in recreational activities, gardening, and general-purpose lifting tasks.

2. Synthetic Fiber Ropes:

Synthetic fiber ropes, including polypropylene, nylon, and polyester ropes, are widely used with rope pulleys. These ropes offer excellent strength, durability, and resistance to abrasion and weather conditions. Synthetic fiber ropes are available in different grades and constructions, allowing users to select the appropriate rope based on the load capacity and specific environment. They are commonly used in industries such as construction, shipping, and recreation.

3. Steel Cables:

Steel cables, also known as wire ropes, are utilized with rope pulleys when dealing with heavy loads or applications that require high strength and resistance. Steel cables consist of multiple strands of steel wire twisted together, providing exceptional tensile strength and durability. They are often used in construction, mining, rigging, and industrial lifting operations. Steel cables offer superior resistance to corrosion and can withstand heavy loads and harsh environments.

4. Aramid Fiber Ropes:

Aramid fiber ropes, such as those made from Kevlar, are used in specialized applications that require high strength, heat resistance, and low stretch. Aramid fiber ropes are lightweight yet extremely strong, making them suitable for tasks such as industrial lifting, aerospace, and military operations. These ropes offer excellent resistance to chemical degradation and are often preferred in environments where other materials may not perform optimally.

5. Specialty Ropes:

In addition to the common types mentioned above, there are various specialty ropes or cables designed for specific applications. For example, static ropes or static kernmantle ropes are used in rope access, rock climbing, and rescue operations where low stretch and high strength are crucial. Dynamic ropes are specifically designed for applications that involve absorbing energy, such as climbing falls. Specialty ropes are often engineered with specific properties to meet the unique demands of their intended use.

It's important to note that the selection of the appropriate rope or cable for a rope pulley system depends on factors such as the load capacity, environmental conditions, desired stretch or elongation, and safety requirements. Users should consult the manufacturer's recommendations and consider the specific needs of their application to ensure the proper selection and use of ropes or cables with rope pulleys.

China Best Sales Copper Alloy En Crane Di-Cast Rope Sheaves/Pulleys   manufacturer China Best Sales Copper Alloy En Crane Di-Cast Rope Sheaves/Pulleys   manufacturer
editor by CX