China Hot selling Heavy-Duty Custom Alloy Steel Hot Forging Rope Pulley, 20-Ton Capacity manufacturer

Product Description

 Densen customized Alloy steel Super large hot Forging rope pulley

We have professionals to solve your questions, please contact us directly!

Product Description

Type 

 Wheels

Application

 Train and Elevator

Processing

Hot forging and machining

Material

 Alloy steel

Weight 

1T~ 20T

Tolernace

Controlled by ISO 8062 CT4-6

Design Support

Pro-E, UG,SolidWorks,AutoCad, PDF  

Quality Control

Material, Dimension,Performance,inside defects,Balance test

Standard

ASTM,DIN,JIS,ISO,GB standards 

Products show:

Declaration:

 Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.

Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.  

Company Information

HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place. 

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies. 

Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 

 

 Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

 

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.

 

Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.  

 

 Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

 

3rd Party Inspection:

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers. 

Contact us

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Iron
Heat Treatment: Quenching
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

rope pulley

How does the pulley's groove shape impact its performance with ropes?

The shape of a pulley's groove significantly impacts its performance with ropes. Here's a detailed explanation of how the pulley's groove shape affects its interaction with ropes:

1. Rope Alignment:

The groove shape of a pulley determines how the rope aligns within it. A properly aligned rope ensures efficient transfer of force and minimizes wear and friction. The groove shape must match the diameter and flexibility of the rope to maintain proper alignment. If the groove is too narrow or shallow, the rope may not sit securely, leading to slippage or reduced performance. On the other hand, if the groove is too deep or wide, the rope may not make proper contact, resulting in inefficient force transmission.

2. Friction and Wear:

The groove shape of a pulley affects the friction and wear between the rope and the pulley. A well-designed groove shape reduces excessive friction, which can cause heat buildup and premature wear on the rope. The groove should have a smooth surface and the right curvature to allow the rope to move freely without unnecessary resistance. Additionally, the groove shape should prevent sharp bends or edges that could damage the rope fibers. Proper groove design helps prolong the lifespan of the rope and ensures optimal performance.

3. Bending Radius:

The groove shape of a pulley determines the bending radius that the rope experiences as it wraps around the pulley. A larger bending radius reduces stress and fatigue on the rope fibers, minimizing the risk of premature failure. The groove shape should provide a smooth and gradual curvature that allows the rope to bend without excessive strain. If the groove has a tight or abrupt curvature, it can cause excessive bending stress, leading to weakened rope integrity and potential breakage.

4. Load Distribution:

The groove shape of a pulley affects how the load is distributed across the rope. An optimized groove shape ensures even distribution of the load, preventing concentrated stress points that could weaken the rope. The groove should have a design that supports the rope evenly along its length and minimizes localized pressure. This balanced load distribution helps maintain the integrity and strength of the rope, allowing it to handle the expected load capacity effectively.

5. Rope Compatibility:

The groove shape of a pulley should be compatible with the type and diameter of the rope being used. Different ropes have varying characteristics, such as flexibility, diameter, and construction. The groove shape should be designed to accommodate the specific rope type to ensure proper fit and performance. Using a pulley with an incompatible groove shape can lead to reduced efficiency, increased wear, and potential damage to the rope.

In conclusion, the groove shape of a pulley plays a crucial role in its performance with ropes. The groove shape impacts rope alignment, friction and wear, bending radius, load distribution, and rope compatibility. A well-designed groove shape ensures efficient force transmission, minimizes wear on the rope, reduces stress and fatigue, evenly distributes the load, and maintains compatibility with the specific rope type. Proper consideration of the groove shape is essential for optimizing the performance and longevity of the pulley-ropes system.

rope pulley

Can rope pulleys be used in DIY projects and home improvement tasks?

Yes, rope pulleys can be incredibly useful in DIY projects and home improvement tasks. Here's a detailed explanation of their application in such contexts:

1. Lifting and Moving Heavy Objects:

Rope pulleys can assist in lifting and moving heavy objects during DIY projects. Whether you need to hoist heavy equipment, furniture, or building materials, a pulley system can provide mechanical advantage, making it easier to handle and transport heavy loads. By attaching a pulley to a fixed point and using a combination of ropes and pulleys, you can create a simple and effective lifting mechanism.

2. Garage Organization:

Rope pulleys can be employed in organizing tools, bicycles, and other items in your garage. By installing pulley systems with hooks or platforms, you can utilize vertical space more efficiently. This allows you to hoist items up and out of the way, keeping the floor area clear and maximizing storage capacity.

3. Clothesline Installation:

If you prefer drying your laundry outdoors, a rope pulley system can be used to set up a clothesline. By attaching pulleys to fixed points and running a rope through them, you can create a clothesline that can be easily extended or retracted as needed. This provides a convenient and space-saving solution for drying clothes in your yard or backyard.

4. Garden and Plant Support:

Rope pulleys are useful for providing support to plants in your garden. By installing pulleys at strategic points, you can create a system for training vines or supporting tall plants. This allows you to adjust the height and position of the plants as they grow, ensuring proper growth and preventing damage caused by wind or heavy rain.

5. DIY Awning or Shade Installation:

Rope pulleys can be utilized in creating DIY awnings or shades for your outdoor spaces. By attaching pulleys to fixed points such as walls or posts, you can run ropes through them and connect them to a fabric or tarpaulin. This allows you to easily retract or extend the shade as needed, providing protection from the sun or rain in your patio or outdoor seating area.

6. DIY Zipline or Swing:

If you have a suitable setup and want to add some adventurous fun to your backyard, rope pulleys can be used to create a DIY zipline or swing. By installing pulleys along a sturdy cable or rope, you can create a thrilling zipline or a fun swinging mechanism that can be enjoyed by both children and adults.

It's important to note that when using rope pulleys in DIY projects and home improvement tasks, safety should always be a top priority. Ensure that the pulleys, ropes, and their attachment points are secure and capable of handling the intended loads. Additionally, follow proper installation guidelines and consider seeking professional advice or assistance when necessary.

In summary, rope pulleys can be effectively utilized in DIY projects and home improvement tasks. They provide solutions for lifting and moving heavy objects, organizing garage spaces, installing clotheslines, supporting plants, creating awnings or shades, and even constructing ziplines or swings. With careful planning and adherence to safety measures, rope pulleys can enhance functionality, efficiency, and enjoyment in your DIY endeavors.

rope pulley

In which industries and scenarios are rope pulleys commonly employed?

Rope pulleys find extensive applications across various industries and scenarios due to their versatility, mechanical advantage, and ease of use. Here's a detailed explanation of the industries and scenarios where rope pulleys are commonly employed:

1. Construction and Engineering:

Rope pulleys play a crucial role in the construction and engineering industry. They are commonly used for lifting and moving heavy materials, equipment, and machinery at construction sites. Rope pulleys are employed in cranes, hoists, and material handling systems, making tasks such as lifting steel beams, concrete blocks, and construction components more manageable and efficient.

2. Transportation and Shipping:

In the transportation and shipping industry, rope pulleys are utilized for various purposes. They are employed in loading and unloading cargo onto ships, securing cargo during transportation, and operating shipboard equipment such as davits and winches. Rope pulleys enable the smooth movement and control of cargo, ensuring safe and efficient shipping operations.

3. Theater and Entertainment:

Rope pulleys play a vital role in the theater and entertainment industry. They are used in stage rigging systems to lift and lower scenery, props, and lighting equipment. Rope pulleys allow for precise control and movement, enabling dynamic stage setups, scene changes, and special effects during performances.

4. Recreational Activities:

Rope pulleys are commonly employed in various recreational activities. For example, in rock climbing, pulleys are used in systems such as hauling and lowering equipment. Zip-lining and canopy tours also utilize rope pulleys for smooth movement along the zip lines. Sailing and boating activities require pulleys for adjusting sail positions and controlling rigging systems.

5. Rescue Operations:

Rope pulleys are essential tools in rescue operations, particularly in scenarios such as mountain rescues, cave explorations, and swift-water rescues. They enable the controlled lifting and lowering of rescue personnel and equipment, facilitating the safe extraction of individuals in challenging environments.

6. Agriculture and Farming:

In the agriculture and farming industry, rope pulleys are used for various applications. They can be employed in hay baling and lifting systems, facilitating the movement and storage of bales. Rope pulleys are also utilized in irrigation systems, animal husbandry equipment, and other agricultural machinery.

7. Home and DIY Projects:

Rope pulleys have practical uses in home and DIY projects. They can be employed for tasks such as lifting heavy objects, installing overhead storage systems, or creating homemade hoists for garage or workshop purposes. Rope pulleys provide a cost-effective and convenient solution for various lifting and moving needs around the house.

These examples highlight the wide range of industries and scenarios where rope pulleys are commonly employed. Their versatility, mechanical advantage, and ease of use make them invaluable tools for tasks involving lifting, lowering, or moving objects with the use of ropes or cables.

China Hot selling Heavy-Duty Custom Alloy Steel Hot Forging Rope Pulley, 20-Ton Capacity   manufacturer China Hot selling Heavy-Duty Custom Alloy Steel Hot Forging Rope Pulley, 20-Ton Capacity   manufacturer
editor by CX